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Large gear ring quenching machine tool

Large gear ring quenching machine tool

The large gear ring quenching machine tool adopts a multi column, crossbeam, and rotary workbench method, and the bed is welded with profiles and subjected to aging treatment; The machine tool has good rigidity, the transformer has left and right, up and down movement, the rotary workbench is driven by an AC servo motor, and the guide rail is a rectangular linear guide rail; The rotary workbench can automatically divide teeth.
During the quenching process, there is no need for manual adjustment, and the equipment automatically completes the quenching. Large gear ring quenching machines can be used for single tooth or raceway scanning quenching of ring components.
Configuration:
1. Machine tool structure: column+horizontal rotary table.
2. Rotation method: The turntable rotates and automatically divides the teeth.
3. Working method: Horizontal support type (positioning fixture can hold the inner and outer rings of the workpiece).
4. Clamping: Can be manually aligned (optional automatic alignment, automatic clamping/loosening).
5. Induction ring and workpiece quenching gap: electrical automatic tracking device/mechanical floating tracking device.
6. Electric control: touch screen and PLC Siemens 808D/828D/840DSL.
7. Adjustment of large/small workpieces: Adjust the transformer slide (beam movement).
8. Display: coordinates and speed of each axis, water temperature, quenching fluid flow rate, pressure, quenching power, frequency, gear parameters, etc.
9. Drive motor: AC servo motor.
10. Number of axles: 6 axles.
11. Number of workstations: 1 workstation (optional with 2 workstations).
12. Machine tool adaptability: It is suitable for both track quenching and tooth quenching.
13. Track gap: divided into electrical and mechanical tracking methods, the electrical tracking gap can be guaranteed to be within 0.1mm, ensuring consistency in quenching quality.
14. Quenching quality and consistency: Good.