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Which is better for high-frequency quenching equipment or gear ring quenching machine tool

2020-10-24

      齿圈高频淬火设备和齿圈淬火机床有区别吗?其实齿圈高频淬火设备和齿圈淬火机床是一样的,淬火机床和淬火设备只是两种叫法而已,就仿佛,一个人有两个名字,不论是叫哪一个都是你。齿圈高频淬火设备和齿圈淬火机床也不一样,齿圈高频淬火设备这里明白了是高频类的齿圈淬火设备,而齿圈淬火机床能够是高频,也能够是中频或者是超音频的齿圈淬火机床,从这一点上来看,齿圈淬火机床包含了齿圈高频淬火设备,不过它们都是为齿圈停止淬火的感应类热处置设备。这就需求齿圈有足够的耐磨度,要加强齿圈的硬度、强度和耐磨度,我们能够选用齿圈高频淬火设备给齿圈停止淬火,经过给齿圈快速加热,自动快速冷却来改动齿圈的性能,提升齿圈外表的硬度,使其更耐用。

Is there a difference between high-frequency quenching equipment for gear rings and gear ring quenching machine tools? In fact, high-frequency quenching equipment for gear rings and gear ring quenching machine tools are the same. Quenching machine tools and quenching equipment are just two different names, as if a person has two names, no matter which one they call, it is you. Ring gear high-frequency quenching equipment and ring gear quenching machine tools are also different. Ring gear high-frequency quenching equipment is a high-frequency type of ring gear quenching equipment, and ring gear quenching machine tools can be high-frequency, medium frequency, or ultra audio frequency ring gear quenching machines. From this point of view, ring gear quenching machine tools include ring gear high-frequency quenching equipment, but they are induction type heat treatment equipment for stopping ring gear quenching. This requires the gear ring to have sufficient wear resistance. To enhance the hardness, strength, and wear resistance of the gear ring, we can choose high-frequency quenching equipment for the gear ring to stop quenching. After rapid heating and automatic cooling of the gear ring, we can modify the performance of the gear ring, improve the surface hardness of the gear ring, and make it more durable.
The gear ring high-frequency quenching equipment or gear ring quenching machine tool uses electromagnetic induction technology to work. There are four methods to stop induction heating and quenching for the gear ring: induction quenching along the tooth groove, tooth by tooth induction quenching, rotary induction quenching, and dual frequency induction quenching. The induction hardening along the tooth groove and tooth by tooth induction hardening process are particularly suitable for outer and inner gear rings with large diameters (up to 2.5m or more) and large modulus, but not for small diameter and small modulus gears (modulus less than 6). When using induction quenching along the tooth groove to stop quenching, the commonly used frequency is 1-30kHz, and the gap between the sensor and the parts is controlled within 0.5-1mm. It is necessary to accurately control the symmetry between the sensor and the adjacent two tooth sides, and strictly control the gap between the tooth side and the tooth root.
Advantages of Ring Gear High Frequency Quenching Equipment/Ring Gear Quenching Machine: The equipment adopts IGBT power devices and common frequency conversion technology, ensuring stable operation and providing higher reliability and durability. Eliminated the need for step-up transformers that generate nearly 10000 volts of high voltage, resulting in high safety. One machine is versatile. It can complete heat treatment processes such as quenching, annealing, tempering, normalizing, and tempering, as well as welding, melting, hot assembly, hot disassembly, and heat transfer forming.